Enclosure Fabrication Case Study: Solving Capacity Issues for Critical Data Center Project
Our client turned to Alacriant when the company realized a new order would involve more production than they could handle. They turned to us to produce data center enclosures over a tight timeline. We provided the precise expertise, equipment and labor to meet their schedule for the mission-critical units that help ensure continuous power. The project involved laser cutting, forming, welding, paint, and assembly operations.
Problem Statement
The client was drawn to our extensive experience as a contract manufacturer, including how we’ve successfully supported other data center projects. Their confidence in us grew quickly as they learned about equipment, skilled workforce, ISO and other certifications, and our track record as a trusted resource for numerous OEM’s.
Methodology
With planning and engineering, we developed the first Power Distribution Unit (PDU) in less than eight weeks. Over three months, we produced more than 140 units. Every PDU was 8 feet high, 8 feet wide and 4 feet deep (each weighing more than 500 pounds).
- We met shipment expectations by:
- Utilizing certified welders, robot operators and painters and assemblers
- Producing enclosures with metal sheets, laser cutting, press brake forming, PEM insertion and painting
- Assembling each unit, including large doors and numerous parts that matched all the specifications and industry standards.
Skills
We were ready to accommodate this production request because we already had the best talent on hand. For this project, we dedicated:
- 2 laser cutter operators
- 4 press brake operators
- 2 robotic welders
- 2 Haeger PEM insertion workers
- 1 team of powder coaters
- 4 assemblers
- 2 quality assurance professionals
Equipment
We always use state-of-the-art equipment and skilled operators to ensure that we produce quality units on time. In addition to robotic welding technology, we utilized laser cutters, press brakes and other machines.
Analysis
Our client liked how we approached the project, including our agility as custom parts manufacturer. The $1.5 million PDU order already led to discussions for other work that will exceed $3 million.
References
- Internal project documentation and reports.
- Client feedback and communication records.
Recommendations
Based on the successful outcomes of this case study, we recommend that clients facing similar challenges consider:
- Alacriant’s ability to accommodate a wide range of requests, including when manufacturers exceed their capacity.
- Taking advantage of our design, engineering and operational expertise and leveraging that knowledge for your own business.
- Relying on our diverse equipment and fully trained workforce.
Conclusion
When companies want to be an exceptional resource for their customers, they always contact Alacriant to fill a crucial need and meet deadlines. We come through for them because we have the time-tested processes, capabilities and room to produce quality products over our two facilities that span more than 200,000 square feet.
